Introducing the Kompac Onyx 30i Inline Spot/Flood UV/AQ Coating System
Discover the Kompac Onyx 30i: Revolutionizing Coating for Digital Printing
The Kompac Onyx 30i in-line flood/spot coating system is making waves in the printing industry, offering a seamless way to apply UV/AQ coatings and specialty finishes to various substrates. Designed for efficiency, this cutting-edge machine caters to B2 or smaller-sized sheets, accommodating everything from lightweight text paper to robust card stock, all in a single pass.
Onyx 30i Inline HP Indigo 100K Digital Press
Onyx 30i Inline Fujifilm J Press 750
Onyx 30i
The all new Kompac Onyx 30i in-line flood/spot coating system provides a quick and easy way to apply UV/AQ coatings and specialty coatings to a wide variety of substrates, in one single pass on B2 or smaller sized sheets, from text weight to card stock thicknesses.
The Onyx 30i is the perfect solution for medium to large run digital jobs and also perfect for commercial packaging where glue tabs and spot not coated areas are required for boxes, pocket folders and mailers. From paper to plastics and cardstocks, each job will have the visual appeal, lasting durability, protection, rub resistant finish and glueability that your customers expect and require. Whether intricate spot coating or flood coated gloss or soft touch is required, the Onyx 30i can get the job done. All produced in the USA by Kompac, the number one name in coating.
Interface Module
The interface module has been meticulously designed for the Fujifilm J Press 750/720 models and HP Indigo Digital Press systems. The Onyx 30i communicates with the press to adjust speed rate, bypass conditions, online and ready signals. The system recognizes test sheets and misprints and will automatically eject these sheets into an extendable catch tray.
An adjustable vacuum conveyor ensures seamless transport of sheets from the J Press delivery to the Onyx 30i. When coating is not required, the interface can be retracted to provide access to the press delivery. The interface can also be configured with an optional IR dryer for pre-coat drying to improve coating adhesion.
Registration Module
From the interface, printed sheets proceed into the registration module, under constant vacuum control. Here, automated registration ensures precise sheet alignment for intricate spot coat or glue tab jobs. The registration module automatically adjusts to various sheet sizes. Lateral sheet registration can be adjusted on-the-fly for fine adjustments. Following registration, sheets are transferred to the coating station under gripper control throughout the entire coating process, so lightweight substrates are no problem.
Coating Station
The Onyx 30i coating station effortlessly accommodates UV or AQ coatings. The coating unit is interchangeable and can be changed in a matter of minutes with Kompac’s Kwik Change design. The standard coating unit is perfect for high gloss and Satin UV coatings.
The Onyx 30i can also be equipped with the newly Patented Hybrid Anilox Chamber System which is perfect for applying particulate UV/AQ coatings such as soft touch, blister pack, etc. After the coating station sheets pass through optional dual IR dryers before being cured with high intensity adjustable UV. Finally, sheets are conveyed to the high capacity stacker, where they are neatly stacked onto a pallet or dolly.
IOTech4
IOTech4 features cloud based real-time monitoring and reporting, gain access to vital information such as job run-time, impression count, operator statistics and coating usage. Our innovative system also allows for efficient job presets via part numbers, ensuring minimal operator errors from shift to shift.
Receive instant alerts for necessary maintenance and keep track of employee performance reports, all at your fingertips. IOTech4 offers remote troubleshooting, boosting productivity and streamlining daily coating operations. IOTech4 comes fitted with cameras for remote viewing of the system via its remote tablet.
Interested in the Onyx 30i?
Our sales team is here to help you. Contact us at sales@kompactech.com or call 908.534.8411.
Kompac Summer Financing Event
Take Advantage of Our Limited-Time Financing Promotion
August 1st - September 30th
Unlock Exceptional Financing Rates As Low As 0% APR* with 0$ Down
on the Phoenix 20, 30, and Onyx 30!
Phoenix 20 & 30
Discover the flexibility of our modular design, easily configurable for sheet, web, inline, or nearline applications. Choose from UV, IR, or NIR drying options, with up to four IR units available for pre or post-coating configurations. Our system supports multiple coating setups, including up to four anilox or standard coating units per system. Benefit from variable length conveying for optimal wet-out or additional curing time, and achieve high-speed performance at up to 250 feet (76 meters) per minute. Powered by the Kompac IOTech4 network platform, it enhances efficiency and accelerates job turnaround. Proudly made in the USA.
Onyx 30
Experience unparalleled coating efficiency with our advanced system, designed for substrates up to 22” x 32” and weights from 3-30pt. Apply UV, aqueous, and specialty coatings or primers with ease at speeds of up to 6000 sheets per hour. Perfect for medium to large digital, commercial packaging, and label printing, this system features a high-pile pallet stream feeder for seamless loading, a high-pile pallet stacker for optimal stacking, and optional upgrades like a chambered anilox system, die-cutting, and IR drying. Enjoy rapid 2-minute coating changes and enhanced productivity.
Contact the Kompac Sales Team
Our sales team is here to help you with this exclusive promotion, from financing options to answering your questions. Don’t miss out! Contact us at sales@kompactech.com or call 908.534.8411. Act fast promotional financing is for a limited time only.
*Terms & Conditions
Financing Terms, Conditions, and Exceptions: References are to an implied interest rate under a conditional sales contract. Promotional financing cannot be combined with any other offers or discounts. Down payment, rate, and terms of financing are dependent upon credit approval. Eligible businesses should have three or more years of operation under current ownership. Promotional financing available in the U.S. only. This promotion only applies for new machine orders purchased directly through Kompac Technologies, LLC. First months payment due at signing. Not responsible for misprints or typographical errors. Other conditions apply. Offer valid on new machine orders placed from August 1st through September 30th, 2024.
Genuine Kompac Parts for Your Kompac Coater
The Importance of Using Genuine Kompac Parts for Your Kompac Coating Machine
In the world of industrial machinery, precision, reliability, and efficiency are crucial for maintaining high-quality production standards. This is particularly true for Kompac coating machines, which are renowned for their advanced technology and exceptional performance in the coating industry. However, achieving optimal results from your Kompac coater relies heavily on the use of genuine Kompac parts. In this article, we will delve into why these original components are essential, the precise specifications behind their design, and the risks associated with using non-genuine parts.
The Precision Engineering Behind Genuine Kompac Parts
Kompac coating machines are sophisticated pieces of equipment designed for intricate and demanding tasks. Each part of a Kompac coater is engineered with meticulous attention to detail to meet exact specifications. Here’s a closer look at the precision and craftsmanship involved:
1. Exact Engineering Specifications
Every component in a Kompac coater is designed based on rigorous engineering principles. Genuine Kompac parts undergo extensive research, development, and testing to ensure they meet the highest standards of performance and durability. For example, the rollers in a Kompac coater are designed to exact tolerances to ensure uniform coating application and prevent defects.
2. Quality Materials and Manufacturing Processes
Genuine Kompac parts are made from high-quality materials selected for their strength, durability, and resistance to wear. The manufacturing processes are strictly controlled to maintain consistency and quality. For instance, the use of precision-machined aluminum and high-grade steel ensures that parts like the coating blades and drive gears operate smoothly under high-pressure conditions.
3. Compatibility and Performance
Each part is engineered to work seamlessly with other components of the Kompac coater. Genuine parts are tested to ensure they fit perfectly and function correctly within the machine’s system. This attention to compatibility helps to maintain the machine’s performance and longevity.
Risks of Using Non-Genuine Parts
While it may be tempting to consider cheaper, non-genuine parts for your Kompac coater, doing so can have significant negative consequences. Here are the primary risks associated with using non-genuine parts:
1. Potential for Damage
Non-genuine parts are often manufactured to lower standards, which can lead to improper fit, misalignment, and malfunction. For example, a non-genuine roller might not have the precise dimensions required, causing uneven coating and potential damage to the machine’s internal components. Over time, this can lead to severe damage and costly repairs.
2. Voiding Your Warranty
Using non-genuine parts will almost certainly void your warranty. Kompac’s warranty policies stipulate that only genuine parts should be used to maintain coverage. If your machine suffers damage due to the use of counterfeit or substandard parts, you will be responsible for the repair costs. This warranty voidance is not a trivial matter but a strict condition enforced by Kompac to ensure that our machines are maintained to the highest standards.
3. Decreased Machine Performance
Non-genuine parts might not perform at the same level as original components. Inferior parts can lead to inconsistent coating quality, reduced machine efficiency, and even downtime. For a business relying on consistent output and high-quality results, this can be a serious problem.
4. Increased Maintenance Costs
Non-genuine parts often have a shorter lifespan and may require more frequent replacements. This can lead to increased maintenance costs and operational downtime, which can significantly impact your bottom line.
The Long-Term Benefits of Genuine Parts
Investing in genuine Kompac parts is an investment in the longevity and efficiency of your coating machine. Here are some of the long-term benefits:
Reliability: Genuine parts ensure that your machine continues to operate at peak performance, reducing the risk of unexpected breakdowns and increasing overall reliability.
Cost Efficiency: Although genuine parts may come at a higher upfront cost, they provide better performance and durability, ultimately saving you money on repairs and maintenance.
Warranty Protection: By using genuine parts, you maintain your warranty coverage, ensuring that you are protected against manufacturing defects and other issues that may arise.
Using genuine Kompac parts for your Kompac coating machine is not just a matter of preference but a critical aspect of maintaining the machine’s performance, efficiency, and longevity. The precision engineering and high-quality materials used in genuine parts ensure that your coater operates as intended, delivering the best possible results. On the other hand, non-genuine parts can lead to significant risks, including machine damage, voided warranties, and increased costs.
When it comes to keeping your Kompac coater in top condition, always opt for genuine Kompac parts. Your investment in these parts will pay off in the form of reliable performance, lower maintenance costs, and peace of mind knowing that your warranty remains intact. For the best results and to protect your equipment, make the choice for quality and trustworthiness by using genuine Kompac parts for all your maintenance and repair needs.
Thank you from Kompac!
From Jeff Karnoff - Sales & Marketing Associate
Drupa 2024 was an incredible experience from start to finish. I want to express my heartfelt gratitude to our esteemed partners at FUJIFILM and TECNAU for hosting us in their booth. The enthusiasm and engagement at both booths were truly remarkable. At the FUJIFILM booth, there was a constant stream of visitors eager to learn about the Jet Press 750HS and the Kompac Phoenix 20. These integrated machines offer a seamless solution that print and packaging companies will find immensely valuable.
Equally impressive was the experience at the Tecnau booth, where their sales representatives took the time to engage with us and understand the capabilities of Kompac.
One of the highlights for me was witnessing the audience's reaction to our technology. When customers asked about the cleanup process, our response was simple yet impactful: “Cleanup takes no more than 2 minutes, and switching from UV to AQ coatings is done in just 10 minutes.” The simplicity of our Phoenix flood coater was another standout feature. Even as a salesman, I found it easy to operate and maintain.
Another rewarding aspect of Drupa was introducing Kompac to those unfamiliar with our brand beyond dampeners, as well as changing perceptions among those who knew us solely for that. Visitors appreciated the openness and visibility of our coaters, designed without covers or cabinets that might obscure the process. This design allows for easy monitoring of paper as it moves through the machine, with coating buckets placed conveniently outside for accessibility.
Drupa 2024 was not only personally enriching but also a testament to the vibrancy of the print industry, showcasing numerous innovations. I extend my heartfelt thanks to all who visited our booths, engaged with us, and showed interest in Kompac. While I'm sad the event has concluded, it has only fueled my excitement for Drupa 2028.
Come see Kompac with Fujifilm & Tecnau at Drupa 2024!
Kompac will be at Drupa 2024
Kompac will be at Drupa from May 28 - June 7, 2024. Kompac will be featuring 2 of our Phoenix machines in two different booths. Kompac will have a Phoenix 20 inline with a Tecnau Stack1212 in booth B41 in hall 8A. Kompac also will be showing a Phoenix 30 inline with a Fujifilm J Press 750 and that will be in booth A02 hall 8B. Come see our machines run inline and Kompac will also have samples including spot jobs and di-cut jobs that have been run on the Onyx 30.
Phoenix 20S Bypass Tecnau Stack 1212
Kompac & Tecnau Partner on an Inline Coater/Cutter/Stacker Perfect for Direct Mail
Kompac and Tecnau have come together to make an all in one coater, cutter and stacker. Sheets are effortlessly loaded into the Phoenix 20 Pallet Feeder, eliminating the need for manual handling. The Feeder delivers sheets precisely on demand into the Phoenix 20 coating module. This is where the coating is seamlessly applied to the sheet and we have an extensive range of coatings.
After the sheets are coated and dried by our IR and UV dryers they are then passed through to the Stack 1212. The sheets are directed into the Stack 1212’s alignment module, where they undergo precise positioning before being transferred to the cutter. The cutter performs exact single-slits or gutter cuts along the direction of travel as needed, trims out edges, and executes single or double cuts across the direction of travel to accommodate full bleed documents. The Phoenix 20 in configuration with the Tecnau Stack 1212 supports impositions from 1-up to an impressive maximum of 21-up (with no bleed removal, or a maximum of 18 up with bleed removal).
Key features of Phoenix 20 Stack 1212
All in one B2 sheet-fed cut & stack coating system
Configurable inline or near line
Convenient hands off feeding from pallet
Around the clock support with IOTech 4.0
Perfect system for direct mail
Phoenix 20i Inline Fujifulm J Press 750S
Kompac & Fujifilm Partner on a Phoenix Coater Inline with the Fujifilm J Press 750
The Phoenix 30 coating system offers unparalleled flexibility as it can be configured either in-line or nearline, and in simplex or duplex modes. With its modular design, customers have the freedom to tailor the equipment to meet their exact business needs. The Phoenix 30 is designed with precision and efficiency in mind, ensuring consistent and high quality results every time. The equipment is user friendly and easy to maintain minimizing downtime
Key features of Phoenix 30 & Fujifilm J Press 750
All in one printer and coater
Coat with UV or AQ
Can be Inline or nearline
Convenient hands off feeding from the Fujifilm J Press 750
When inline it can be rolled away when not needed
Kompac Vac: You Solution to UV & AQ Clean up
The Kompac Vac
Kompac Technologies has a patented cleaning system that is the fastest, easiest and cheapest on the market. Say goodbye to spending a bunch of money on cleaner and wasting 45 minutes to clean a machine. The Kompac Vac will take no longer than 2 minutes when cleaning up UV or AQ coatings.
Introducing the Kompac Vac: A Quantum Leap in Cleaning Efficiency
Gone are the days of climbing in the machine and getting coating all over you and your clothes. With the Kompac Vac you wont need to open any cabinets or undo any screws or bolts. This revolutionary cleaning system will keep you clean and most importantly it will not have you down for long periods of time. Another thing is you will save money on coating and cleaner as well!
Key Features of the Kompac Vac:
Fast clean up: The Kompac Vac is the easiest and fastest way to clean out of all the coaters on the market. It takes 2 minutes to clean and within 5 minutes you can change your coating and be back up and running.
Savings: Savings will come in two ways because you will save on coating and cleaners. The coating in the unit is only a couple ounces at a time with no recirculation. Which means you will never have any dust or paper lint in the coating bucket. Another way of saving is you will not have to purchase cleaner as often because you will not be using as much.
Improve Clean Up Down Time: When you clean our machines you will be down for no longer than 2 minutes cleaning and another 3 minutes if you need to change over to a different coating. This improves productivity time and decreases down time.
Compatibility and Availability:
The Kompac Vac is fully compatible with all Kompac Coaters from the Elite 10 to the Onyx 30, ensuring that a wide range of users can harness its benefits.
For more information or to place an order, visit our (www.store.kompactech.com) or contact our sales team at (cust.service@kompactech.com)
Introducing the Kompac Kwik Change: A Quantum Leap in Printing Efficiency
Revolutionary Hotswappable Assembly for Seamless Printing!
Kompac Technologies is excited to introduce a game-changing innovation that is set to transform the world of printing: the Kompac Kwik Change. Say goodbye to prolonged downtime and tedious recalibrations – this groundbreaking advancement promises to revolutionize the way you approach printing assemblies.
Introducing the Kompac Kwik Change: A Quantum Leap in Printing Efficiency
Gone are the days of using cumbersome tools to painstakingly remove rollers and assemblies, resulting in the loss of meticulously configured settings. With the new Kwik Change you can now seamlessly drop in and out the assembly, just like changing a toner cartridge. This cutting-edge design eliminates the need for recalibrations and resets, significantly reducing assembly swap downtime.
Pictured: Phoenix 30 Kwik Change Kit
Key Features
1. Effortless Configuration Changes: The new assembly system ensures that your preconfigured settings remain intact even when removing the roller assembly. This means no more wasted time on reconfigurations, enabling swift transitions between different printing jobs.
2. Adaptability to Specific Coatings: No longer will you have to re-calibrate or clean the printing assembly for specific coatings. The Kwik Change allows for multiple units to be used, each tailored to a specific coating, without compromising on quality or efficiency.
3. Instant Swap: Experience a dramatic reduction in downtime during assembly changes. The entire assembly can be hot swapped in a matter of seconds, enabling you to switch between different rollers for various printing tasks seamlessly.
4. Enhanced Versatility: Our innovative assembly accommodates various setup configurations, providing you with unmatched flexibility in tackling diverse printing challenges.
5. Reliable Backup Solution: For machines operating around the clock, the Kwik Change acts as a fail-safe. In case of emergencies or maintenance requirements, simply insert the assembly and secure it with four locking pins to keep production running smoothly.
Pictured: Phoenix 20 Backing Plate Kit
Compatibility and Availability
The Kwik Change is fully compatible with all Phoenix Coating & Priming systems and a selection of EZ Koat Plus systems, ensuring that a wide range of users can harness its benefits.
Elevate Your Printing Experience Today!
Upgrade to the future of printing with the Kompac Kwik Change. Say goodbye to downtime, recalibrations, and lost configurations. Embrace the seamless, efficient, and versatile printing experience your company deserves.
For more information contact our sales team at (sales@kompactech.com)
Kompac & HP: Phoenix In-Line UV/AQ Coating & Priming System
Phoenix 20 In-Line HP Indigo 7K Digital Press
Phoenix In-Line
The Phoenix coating system provides exceptional flexibility, allowing configuration in either in-line or nearline setups and in simplex or duplex modes. Its modular design empowers customers to customize the equipment to precisely match their business requirements, making it an ideal solution for businesses aiming to enhance operational efficiency. Utilizing Kompac’s distinctive UV or Aqueous coatings, the Phoenix allows users to attain precise flood coating on various substrates, emphasizing ease of operation and cost efficiency. Moreover, the Phoenix is seamlessly compatible with HP Indigo Digital Presses, ensuring a harmonious integration for a comprehensive and efficient printing experience.
Engineered with a focus on precision and efficiency, the Phoenix ensures consistent and high-quality results with every operation. Moreover, the system is engineered with a keen focus on cost efficiency, ensuring that businesses can achieve high-quality flood coating without compromising their bottom line.
Phoenix 20 In-Line Duplex
Phoenix In-Line Duplex UV/AQ Coating & Priming System
The Phoenix can also be configured to a duplex mode allowing for flood coating and priming, with sheet turning capability for two-sided applications. Configured inline or nearline, the system is designed as a coater, sheet turner, and a second coater, ideal for duplexing in a single pass. With flexibility in mind, the Phoenix Duplex is designed so that different finishes can be applied to each side. The system can be configured to apply multiple primers/coatings per side in a single pass.
Available Options for Phoenix
Patented Kompac Coating System
Patented Hybrid Chambered Anilox System
Patent Pending Duplexing System
Patented Kompac Vac Cleaning System
Patented Infra-red Drying System
Hybrid IR Drying System
Corona Treating (available on Phoenix only)
IOTech4 (preset jobs & track, remote troubleshoot)
IOTech4
Experience the epitome of connectivity and control with our cutting-edge hardware and software platform IOTech4. With cloud based real-time monitoring and reporting, gain access to vital information such as job run-time, impression count, operator statistics and coating usage.
Our innovative system also allows for efficient job presets via part numbers, ensuring minimal operator errors from shift to shift. Receive instant alerts for necessary maintenance and keep track of employee performance reports, all at your fingertips. IOTech4 offers remote troubleshooting boosting productivity and streamlining daily coating operation.
Phoenix 20
Kompac’s Guarantee
Harnessing the innovative capabilities of Kompac’s distinct UV or Aqueous coatings, Kompac coating systems stand as the pinnacle for users seeking to achieve meticulous flood coating on a diverse range of substrates. Our cutting-edge technology places a significant emphasis on both operational simplicity and cost efficiency, ensuring that users can navigate the coating process with ease while optimizing resource expenditure.
The Phoenix not only offers the capability to apply Kompac’s signature finishes but also ensures precision in every coating application. This precision extends across a spectrum of substrates, underscoring the versatility of the Phoenix in accommodating varied materials with consistent and impeccable results.
In the pursuit of operational excellence, the Phoenix has been meticulously designed to streamline any job that’s thrown at it. Designed and manufactured in the United States, our machines are made with the highest quality parts available guaranteeing they’ll last a lifetime.